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Index R200
With the R series, INDEX is setting the standard for a new generation of turning/milling centers. Two motorized milling spindles perform machining in two independent sub-systems, including 5-axis machining. Both heavy-duty roughing operations and highly accurate fine-turning operations can be performed simultaneously on the main spindle and A new dimension in milling and turning INDEX R200 counter spindle. This parallel use increases productivity significantly compared to conventional designs. New design solutions for optimum stiffness, thermal and dynamic stability, and vibration damping also provide for maximum machining quality
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- Simultaneous and independent loading of both milling spindles possible
- High degree of functional reliability due to standard tool magazine with chain design
- 5-axis machining on workpiece front and rear allows an extremely large variety of parts
- A total of 12 stationary turning tools for particularly high rigidity and cutting performance
- High cutting volume by powerful motorized milling spindles at 18,000 rpm
- Best damping and guiding properties of the milling spindles result in better workpiece quality and extended tool lives
- Outstanding dynamics due to high rapid traverse speeds and accelerations
- Already included: the operating system iXpanel i4.0 readywith 18.5” touch screen and INDEXC200-4D based on Siemens S840D s
| Main spindle, counter spindle | Unit Value | |
| Bar capacity mm (inch) 65 (2.6) | ||
| Spindle diameter in front bearing mm (inch) 110 (4.3) | ||
| Spindle nose ISO 702/1 Size D140 | ||
| Chuck diameter mm (inch) 175 (6.9) | ||
| Speed rpm 5000 | ||
| Power at 100% / 40% kW (hp) 20 / 24 (26.8 / 32.2) | ||
| Torque at 100% / 40% Nm (ft lbn) 135 / 190 (99.6 / 140.1) | ||
| C-axis resolution Degrees 0.001 | ||
| Feed drive of main spindle | Minimum distance for collet mm (inch) 20 (0.8) | |
| Slide travel of Z-axis mm (inch) 390 (15.4) | ||
| Rapid traverse rate m (inch)/min 45 (1771.7) | ||
| Resolution µ 0.02 | ||
| Feed force N 4000 | ||
| Feed drive of counter spindle | Minimum distance for collet mm (inch) 20 (0.8) | |
| Slide travel of Z-axis mm (inch) 390 (15.4) | ||
| Slide travel of X-axis mm (inch) 600 (23.6) | ||
| Rapid traverse rate X, Z m (inch)/min 45 (1771.7) | ||
| Resolution X, Z µ 0.02 | ||
| Feed force X, Z N 4000 | ||
| Tool carrier 1 | Quill diameter mm (inch) 190 (7.5) | |
| Slide travel X mm (inch) 350 (13.8) (50 [2.0] below spindle center) | ||
| Slide travel Y mm (inch) ± 80 (3.2) | ||
| B-axis angle of rotation Degrees 270 | ||
| Brake holding torque B-axis Nm (ft lbn) 2000 (1475.1) | ||
| Tool carrier 2 | Quill diameter mm (inch) 190 (7.5) | |
| Slide travel Y mm (inch) ± 80 (3.2) | ||
| B-axis angle of rotation Degrees 270 | ||
| Brake holding torque B-axis Nm (ft lbn) 2000 (1475.1) | ||
| Motorized milling spindle | Tooling system DIN 69893 HSK-T40 | |
| Holding force of clamping assembly N approx. 10000 | ||
| Maximum speed rpm 18000 | ||
| Power at 100% kW (hp) 11 (14.8) | ||
| Torque at 100% / 25% Nm (ft lbn) 19 / 30 (14.0 / 22.1) | ||
| Brake holding torque Nm (ft lbn) approx. 200 (147.5) | ||
| Fixed tool stations on tool strips 6 x VDI25 | ||
| Tool magazine | Max. tool diameter / length mm (inch) 50 (2.0) (80* [3.9) / 180 (7.1) | |
| Max. tool weight kg (lbs) 2 (4.4) | ||
| Chain spacing mm (inch) 53 (2.1) | ||
| Number of tools 80 (120) | ||
| * Adjacent magazine stations must remain free | ||
| Gantry-type removal unit | Slide travel (Z-axis) mm (inch) 1365 (53.8) | |
| Rapid traverse rate m (inch)/min 100 (3937) | ||
| Max. workpiece diameter / length mm 65 / 200 (2.6 / 7.9) | ||
| Max. workpiece weight kg (lbs) 5 (11) | ||
| Bar loading magazine SBL 3200 | ||
| Max./min. bar length mm (inch) 3200 / 1500 (126.0 / 59.1) | ||
| Max./min. bar diameter mm (inch) 65 / 20 (2.6 / 0.8) | ||
| Bar feed force, velocity N, m (inch)/min 1400 / 35 (1378) | ||
| Hydraulic tank capacity / max. pressure ltr. (gal)/ bar 200 / 80 (52.9 / 1160.3) | ||
| Weight kg (lbs) approx. 1500 (3306.9) | ||
| Weights and connecting values with max. configuration | ||
| Weight kg (lbs) approx. 11000 (24250.4) | ||
| Connecting values 79 kW, 94 kVA, 135 A, 400 V, 50/60 Hz | ||
| Control | INDEX C200 sl (based on Siemens S840D sl) |